Mold Preparation: Prepare the molds according to the customer’s specific part numbers. Ensure all mold components are perfectly aligned and interlocked before placing them into the injection machine.

Wax Injection: Inject the wax to form the patterns. Carefully remove the wax patterns from the mold.

Cooling & Inspection: Submerge the patterns in cold water to prevent melting or deformation. Perform a 100% visual inspection of all wax patterns.

Assembly: Weld the wax patterns onto a central sprue (tree) and hang the assemblies onto racks/trolleys.

Slurry Dipping

Stucco Coating / Sanding

Shell Drying

Loading: Place the shell assemblies into the steam autoclave.

Sealing: Securely close the autoclave door.

Safety Lock: Engage the safety interlocking system.

Alert: The alarm sounds upon cycle completion.

Recovery: The recovered wax is channeled to the holding tank and pumped back to the wax injection machines

Mold Preparation: Prepare the ceramic shells for firing.

Loading: Place the molds into the furnace once the temperature reaches 1000–1250°C.

Firing: Fire the molds at 1000–1250°C for a duration of 35–60 minutes.

Unloading: Remove the molds from the furnace upon completion of the firing cycle

Pouring: Pour the molten metal into the preheated molds.

Melting: Melting time is approximately 40 minutes at a standard temperature of 1580–1600°C.

Cooling: Place the casted molds on sand trays for cooling.

Preparation: Prepare the casted assemblies for shell removal.

Shell Knock-out: Load the assemblies into the shell removal machine.

Post-Removal Processing: Clean the components after the ceramic shell has been removed.

Final Collection: Complete products are sorted and staged for individual part separation.

Loading: Hang the components onto the machine hangers.

Vertical Shot Blasting: Components are suspended for vertical blasting.

Vertical Blasting Completion: Components are inspected after the first blasting cycle.

Horizontal Shot Blasting: Components are moved to the horizontal blasting machine for final processing.

Final Completion: Finished components after the horizontal blasting stage.

Individual Separation: Separate each component from the sprue/tree.

Transfer: Move components to the grinding and finishing stage.

Preparation: Organize components for the grinding stage.

Precision Grinding: Individually grind and smooth the gate/cut-off points.

Finished Treatment: Completed components after surface processing.

Loading: Place components into the rotating drum/barrel.

Acid Pickling: Submerge and treat in the acid bath.

Unloading: Transfer the components into collection baskets.

Rinsing: Spray with clean water to remove chemical residues.

Drying: Thoroughly dry the components.